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“Automated systems and complexes” – in accord with the best automation traditions
Engineering enterprise "Automated systems and complexes" (ASC) was founded in 1989 by the staff of start-and-adjustment department of "Uralelectromontazh" trust.
Nowadays the "ASC" enterprise is one of the largest Russian enterprises, specializing in the field of comprehensive workflow automation in various production spheres with application of modern computer-aided facilities and digital drive control systems.
We produce systems for foundry-rolling complexes, hot- and cold-rolling mills, section rolling mills, rod mills, sheet and tube-rolling mills, presses and furnaces. We develop and implement modern electric drives and control systems for lift-and-carry machinery. We create MES-systems for shops and enterprises with the use of up-to-date network technologies and workflow modeling, workstations for technologists, maintenance staff, supervisors on basis of  Simatic IT and Broner-Metals software; We’ve generated energy-saving traction converters for AC and DC electric transport with capacity of 50-250 KW; We are developing microprocessor control systems for operation of trains and coal-transport systems of ports and coal terminals.
The "ASC" staff includes more than 265 experienced specialists working with drives and comprehensive workflow automation systems.
The enterprise specializes in different production fields, such as: metallurgy, manufacturing of construction materials, transport, food industry, etc.
We offer to our customers the following:
  • design, kitting-up of electric drives and control systems of the plants, lines, mills on basis of equipment of SIEMENS, ABB, SCHNEIDER ELECTRIC, ALLEN-BRADLEY companies;
  • design of control instrumentation; 
  • workflow automation on basis of programmable controllers of SIEMENS, ALLEN-BRADLEY,  SCHNEIDER ELECTRIC companies;
  • dispatching, visualization and history-keeping based on Scada-systems WinCC, In Touch;
  • creation of control systems for shops and enterprises (MES – systems) with the use of modern network technologies and workflow modeling, generation of workstations for technologists, maintenance staff and supervisors on basis of Simatic IT and Broner-Metals software;
  • development and production of complete semiconductor converters for DC and AC drives of wide power spectrum, soft-starters for high-voltage motors up to 10 KV;
  • reconstruction of outdated electric drives and automatic control systems for all levels;
  • adjustment and after-sales service of electric drives and control systems of analog, digital and microprocessor design;
  • warranty and after-sales service of converting facilities of SIEMENS, ABB, SCHNEIDER ELECTRIC companies;
  • production of cabinets, consoles in assembly shops as per one’s own design and design of other companies;
  • energy-saving traction converters for DC and AC electric transport with capacity of 50-250 KW;
  • welding transformer protector;
  • execution of different markings on equipment of German company “Phoenix Contact”;
Alongside with design works, manufacturing of object-oriented products and commissioning works, the enterprise carries out independent developments of control systems and units, meeting requirements to modern production, and other challenging trends.
The enterprise includes testing laboratory with specimens of equipment of different companies, used in projects. Test desks enable debugging of hardware and hardware-software systems, drives and automation systems, performance of repair and test works, training.
The enterprise is an authorized service partner for warranty and after-sales service of drive facilities of ÀÂÂ, SIEMENS, Schneider Electric companies. We offer initial inspection of out-of-service equipment, troubleshooting, maintenance and warranty repair. We also perform delivery of spare parts and revamp of equipment.
Assembly and testing of object-oriented low-voltage complete units is performed in shop departments by efficient and experienced electricians. The shop is equipped with modern equipment for production and trimming of  “ALFRA” buses, wiring tool of “Phoenix Contact”, ” GPH” companies, etc. 
 
 
All markings are made with equipment of German company Phoenix Contact:
  • plates and nameplates, faces are executed on engraving machine with numeric control system and with the use of self-adhesive plastic and other materials, resistant to different service conditions and temperature drops;
  • marking of terminals, cords and wires is made on plotter and marking materials of “ASC” enterprise;
  • equipment marking is made with the use of thermal printer on self-adhesive plastic film. 
Equipment for shipment is packed into polyethylene film with “air cushions”. The film is made on an up-to-date machine with possibility of selecting the “cutting as per size” or perforation settings.
The enterprise regularly makes investments into development and expansion of resource and maintenance base, acquires most modern means for execution of commissioning and erection works. The overhaul of shopfloors and warehouses resulted in increase of their space by 4 times. There was installed new equipment for automation of loading-unloading operations, beam crane 7,5 tons and high-level storage racks. The expansion of production floor spaces enabled serial production of complete container-type electrical rooms – promising solution, which allows to significantly reduce expenses for building of commercial plants and metallurgical facilities, as well as time of equipment commissioning, due to high grade of manufacture.
All scope of works in the field of automation, starting with engineering and finishing with commissioning, is implemented in compliance with Russian and international standards.
The right of activity is supported by relevant licenses and certificates:
  • License for construction of buildings of I and II levels of responsibility in compliance with the state standard, which endows with authority to act as a general contractor, and perform erection of processing facilities of electrical plants.License for start-and-adjustment works to be performed at electrical plants, automated control systems,  computer aids, systems of workflow and engineering equipment automation, alarm systems, interlocking and blocking systems of rail transport;
  • License for execution of engineering of buildings of I and II levels of responsibility in compliance with the state standard, which allows to perform development of design documentation, covering: installations, networks and power-supply systems up to 35 kV incl., dispatching, automation and control of engineering systems. License for commissioning and erection of processing facilities of electrical plants.
The enterprise is an official partner for delivery, maintenance and support of LV and MV drives of "ABB Drivers Oy" plant.
Our enterprise is an official partner and dealer of “SIEMENS” company of Automation&Drive department, a certified systems integrator in the field of electric drive and computer-aided facilities, has a status of competence centre for SIMADYN/SIMATIC TDC, and participates in Solution Partner program.
CJSC "Automated systems and complexes" (ASC) is an authorized service partner for drive facilities of Schneider Electric.
The employees of the enterprise have been certified by ROSTECHNADZOR authorities as to industrial safety regulations for metallurgical and by-product coke plants and enterprises, safety rules for steel-making and foundry engineering, explosive chemical, petrochemical and petroleum refining industries, gas distribution and gas-consuming systems (design and commissioning works).
The specialists of our enterprise have passed the training and possess relevant certificates and diplomas of the following companies:
Siemens – for variable-frequency AC drives SIMOVERT MASTERDRIVES, software for generation of continuous process control systems PCS7, software for control system of cement making CEMAT V6, HV-converters Robicon Perfect Harmony, generation III, IV, air-cooled.
ABB - for industrial MV drives of ACS 5000, ACS 6000 series; component drives ACS50, ACS55, ACS100; general-purpose machinery drives ACS140, ACS150, ACS350; decentralized drives ACS160; standard LV drives of ACS400, ACS550, ACH550 series; industrial LV drives ACS601/604/607, ACS800, DCS400, DCS800 D1-D4-. 
Schneider Electric –for adjustment, operation, troubleshooting and maintenance of converter installations.
AMP-NETCONNECT –for erection of fiber-optics cable systems;
RITTAL –for all groups of company products.
EPLAN – for CAD systems Eplan21 and Eplan ElectricP8. 
Microsoft – the status of a certified professional.
Novell – for NetWare management.
ÈÂÖ ITC - for Oracle, Linux management.
Since 2003 the enterprise has been participating in annual conference Intel Chanel Conference Intel.
OTN Systems –the status of maintenance engineers for “Siemens” OTN equipment and solutions.
Figureheads of the enterprise are the members of tutorial council of “Electric drive and Automation” department of UGTU-UPI, the four of its employees are the members of the state certification committee of above-mentioned department. “Automated systems and complexes” (ASC), jointly with other local companies, have equipped the laboratory of “Modern drive facilities”, which is located in UGTU-UPI and for the time being is one of the best laboratories in the territory of Russia.
Our staff includes one Doctor of Engineering and 10 candidates of technics.
According to results of All-Russian competition "The Engineer of 2006" our specialists were awarded with prize-winner diplomas in such nominations as "Transport (urban and rail transport)" and “Radio engineering, electronics and communication”.
The enterprise “Automated systems and complexes” (ASC) has the experience of successful cooperation with foreign companies in the field of reconstruction of complex projects:  
  • with “ABB” company - for reconstruction of aluminum foil cold-rolling quarto mills Achenbach, JSC "MIKHALUM" (2001-2002);
  • with “Danieli” company - for engineering, delivery and adjustment of electric facilities of two roughing 6-stand mills at Nizhneserginskiy metallurgical works (2002);
  • with “ABB” company - for engineering and development of software for electrical complex of piling and dispatch area of medium-section mill Profil/Arbed in Luxemburg (2004-2005).
Among our customers are ferrous and non-ferrous metallurgy plants, mining works, factories for production of construction materials, transport, light and food industry, power engineering: NSMMZ, UZPS, BEMZ, VIZ-Stal (“NLMK-Holding”), NTMK (“Evraz-group”), Amurmetal, VSMPO-AVISMA corporation, SMZ-ALKOA, Kamastal (OJSC “Motovilikhinskie zavodi”), enterprises of Tube metallurgical company “TMK”, enterprises of aluminum corporation of consolidated company “RUSAL”, enterprises of “UGMK” holding, “RAO EES”, Polysteel, Coal-reloading port ”Vostochniy”, Tajik aluminum plant, Uzbek integrated iron-and-steel works and many other enterprises in Russia and abroad. 
By entering into cooperation with us you obtain an efficient and reliable partner, which will render professional and just-in-time help in improvement of your manufacturing process and enhancement of your product quality.